Tomato paste production line | Buy at a cheap price
The washing, chopping, and crushing of tomatoes is the first step in the production line for tomato paste
Next comes the heating, beating, and concentration of the tomato juice; finally, the sterilization of the final tomato paste product is accomplished before it is packed in a sterile environment
The entirety of the production line for tomato paste takes place within an enclosed system, which allows for the sanitation of the process as well as the maintenance of the fresh tomato’s authentic flavor and nutritional profile
The manufacturing line for tomato paste includes the operations of washing, chopping, crushing, and separation, as well as the steps of heating, beating, concentrating, and sterilizing, and finally the step of packing
The first thing to do is to wash
Before being put through the washing machine, the tomatoes might first be washed in a water channel, which would ensure that they are completely clean before being put through the machine
Because foreign objects can be removed from the tomatoes while the water is being delivered, and because the tomatoes can be prewashed to remove soil, sand, germs, and pesticides before being put into the washing machine for extra cleaning, this is possible because the water is being carried
The second stage is to make cuts and smash the materials
The tomatoes undergo a pretreatment that consists of chopping and crushing in order to improve the overall quality of the beating and to increase the quantity of the beating that can be produced from them
Whether the tomatoes are crushed using a method that involves heat or one that uses cold will be determined by the quality of the raw materials and the requirements set on the finished product
The utilization of heat to bring about thermal inactivation is brought to a halt in the third step
Before beginning to beat the mixture, heating the crushed tomatoes will deactivate the pectinase activity that is present in the tomatoes
Because of this, the juice and liquid will not be able to separate from the final product
Additionally, boiling the crushed tomatoes could make them easier to beat, which would both reduce the amount of liquid lost and increase the product’s viscosity
This would be a win-win situation
Heating could also remove air from the tissue space and juice of the tomato, which is beneficial for the preservation of the tomato’s vitamin content and helps to prevent the formation of foam during the process of concentration
Heat could also remove air from the tissue space and juice of the tomato
Beating, also known as “The Process of Refining,” is the fourth step in the process
The phases in the production process that entail beating and refining the tomato paste are a big part of what determines the taste and quality of the finished product that is made from tomato paste
These procedures are essential to the process
The waste residue that is left over after the process of beating needs to be thoroughly scrutinized; it should not be either too damp or too dry
It is possible for there to be a significant amount of juice lost if the waste residue comes out excessively moist
It is possible that the tomato seeds will be crushed by the scraper of the beating machine if the waste residue that is produced is too dry
This would have an impact not only on the taste but also on the condition of the final product
It is possible for there to be a significant loss of juice if the waste residue comes out excessively moist
The vacuum concentration stage is the fifth phase
In order to produce tomato paste, the tomato juice that was extracted using the method outlined earlier needs to be concentrated by a factor of six first
This will allow the tomato paste to be formed
The vacuum concentrator is currently the most common piece of equipment used for concentration
In order to achieve a higher level of concentration with a vacuum concentrator, the majority of people choose to make use of either a triple-effect or a four-effect forced circulation tube evaporator
The sixth phase is the sterilization process, which is accomplished by subjecting the substance to Extremely High Temperatures for a Very Short Amount of Time
An ultra-high-temperature instantaneous sterilization technique is used for the process of sterilization
This is done in order to finish the sterilization in a very short amount of time while retaining the nutrient contents and nice color of the finished product
Filling and packing is the seventh phase in the process
The filling machine was able to be modified to suit a variety of different types of packaging, such as packaging for bags or packaging for glass bottles, in order to fulfill the specific requirements posed by individual clients
These tomato washing, chopping, beating, and concentrating machines are made entirely out of 304 stainless steel, which is resistant to rust and is easy to clean
This ensures that the machines can perform their functions without fail
This type of stainless steel can also be put to use for several other purposes in the food processing industry
The production line is completely automated and runs in an uninterrupted fashion
Because it has a huge capacity for processing and a high level of operating efficiency, both of which result in a significant reduction in the number of manpower that is required and the cost of labor, it has a large processing capacity
Because each and every stage of the process is meticulously cleaned and sterilized, the finished products are guaranteed to be hygienic and safe for use in the preparation of food without the risk of getting sick
In addition, the procedure that takes place after the tomatoes have been crushed takes place fully within, which helps to maintain the flavor as well as the nutrients that are present in the fresh tomatoes
This production line for tomato paste has the potential to be upgraded so that it may also manufacture other types of paste, such as carrot paste, strawberry jam, chili paste, blueberry jam, and so on
